Koellmann Extruder gearbox repair by PPG Works Before and After

Koellmann Extruder gearbox repair by PPG Works Before and After

Check out this 4 1/2 inch Koellmann Extruder gearbox repair before and after picture done by PPG Works. The leaders in Gearbox repair and rebuild. Check out the process below in which we handle your Gearboxes with care. All of our gearbox repairs come with warranty.

Industrial Gearbox Repair by PPG Works Call us today 713-862-6200 - We Are Precision Pump and Gear Works, and we offer Koellmann Extruder Gearbox Repair!

  • Step 1 Cleaning exterior of Koellmann Extruder Gearbox and identification
  • Step 2 Remove all bolts from the Koellmann Extruder gearbox
  • Step 3 Disassembly for Koellmann Extruder Gearbox preliminary evaluation of the condition and repair required
  • Step 4 Mag inspect Koellmann Extruder Gearbox
  • Step 5 check all Koellmann Extruder Gears
  • Step 6 Customer communication of health of the Koellmann Extruder Gearbox
  • Step 7 Parts to be repaired or, reverse engineered parts where needed required for Koellmann Extruder Gearbox rebuild
  • Step 8 Failure analysis during complete disassembly and evaluation of the component wear and damage
  • Step 9 Cleaning all internal components and housing
  • Step 10 Check all bearings diameters in house
  • Step 11 Check all shafts
  • Step 12 inspect all Gears
  • Step 13 Set up check line bore of the Koellmann Extruder gearbox
  • Step 14 Koellmann Extruder Repair and rebuild Gears back to O.E.M
  • Step 15 Replacing all bearings seals and gaskets
  • Step 16 Repair and rebuild all shafts again to O.E.M
  • Step 17 Realigning all gears shafts and bearings back to O.E.M
  • Step 18 Put a dial indicator on each rod and Ck end bearings clearance
  • Step 19 Rebuild worn out and damaged surfaces
  • Step 20 Reverse engineer and manufacture new parts when O.E.M parts are unavailable or lead time is not acceptable
  • Step 21 Assembly of the Gearbox per O.E.M specifications and engineering instructions assuring required fit of components and considering field application of the Gearbox repair
  • Step 22 Sandblast all internal and external Koellmann Extruder gearbox
  • Step 23 Paint Koellmann Extruder internal gearbox
  • Step 24 Reassemble Koellmann Extruder gearbox tighten all bolts
  • Step 25 Put vibration analysis probes to each bearing area
  • Step 26 Install Koellmann Extruder gearbox on a test machine
  • Step 27 Paint Koellmann Extruder external gearbox

After the Koellmann Extruder gearbox repair process is completed, we will provide certified documentation for all MAG inspection All work carries 48-month warranty not to chip flake peel or wear out, and the warranty will not start until your Koellmann Extruder Gearbox Repair is in use. We also provide our customers a free pick up and delivery also a free estimate on Koellmann Extruder Gearbox Repair All work orders will not begin repair process until PO verification, or email verification is granted to proceed with repairs. If work is not approved your Koellmann Extruder Gearbox Repair will be returned in its original condition upon arrival Again thank you for choosing the experts at PPG-Works.com for your next Koellmann Extruder Gearbox Repair job.